Kain cosplay right armguard (part 1)

This is the final shape of the foam for the right armguard of Kain's armor. This is the result of ~10 hours of carving out a foam block, and is only one of many pieces that need to be made.  Below is what I started with:

Kain's armguard began as the 2 medium square green pieces of foam from the craft store (floral section has the foam).  The lines are the rough outline for shaping.  The next step was taking a hot wire tool (same section at the craft store) and carving big chunks off.

This is the result of carving out the outline, it still doesn't look much like an armguard.  Next came sanding....lots of sanding.

This was the slightly more rounded version.  Sorry that the next few steps don't have photos.  It started taking shape, I got into it, and before I noticed that 5 hours were gone it was shaped.  After this photo I drilled a hole down the center with a boring bit a couple of feet long.  Then I pulled out a Dremel and used the sanding drum bit to carve it out until my hand fit through.  That process took almost 3 hours until it fit.  2 more hours of carving details and the result was the first image.  From this point on I'm using the sanding drum bit and the rotary tool since it works faster than the cheap hot wire cutter.  Also, it was much easier working once the size of my arm was cut out (easy to see where I need to stop carving).

The next steps will be using body filler to create a smoother finish, sanding, finer sanding, primer, and airbrushing.  It should create a finish like metal (since body filler is meant for cars).

Final Fantasy IV - Kain Cosplay (Coming soon)

I have been out of the cosplay scene for a while, but am starting a very ambitious project soon.  In the coming weeks I will begin recreating Kain's armor from Final Fantasy IV.  My planning puts the materials as follows:

• Styrofoam - for the base structure
• Body filler (Bondo) - for the outer finish
• Compression clothing (Underarmor) - Shirt under armor
• Cloth - the hanging pieces

The plan is to carve out the base structure from styrofoam and then use car body filler to create the metal-like finish.  It should prove to be a very exciting project in the months to come.

Congrats to Eclectic Elathera

Congrats to Eclectic Elathera for a Judge's award at Connecticon 2013 for her FF4 Rydia costume.  It is good to have someone I know winning an award this year when I didn't have the time to enter.  The costume is mostly cloth, but uses the mold-able plastic I used on Akasha for the circlet.

Akasha cosplay (final results)

Ayla's Akasha cosplay

This is the finale for the Akasha cosplay, as seen at Connecticon.  It was a success, but there were some intense final days.  The trapezoid shells on the belt were originally square.  This seemed fine until placed on the belt (one of the last pieces to be finished).  That meant putting a cutting disc on the rotary tool and putting on a breathing mask again.  Cutting seashell is not a fun process.  The sewing went well, despite it being my first time, and everything fit properly.  The final work on the crown was attaching the 3 coins that connect the main piece and the wire across the middle of the points.  I forgot to take a picture after the crown was completed because these were left unattached until the morning of the con.  While the epoxy is rated at a couple thousand pounds of force, I didn't want to leave the coins strung between the two wires in case the long-term stress caused a problem.

And here is the real final result of the work.  We entered the costume into the novice craftsmanship competition and received the first place prize.  I'm glad it all came together so well.  I owe a lot of that success to Ayla, her knowledge of the jewelry involved, and the idea to use this costume at all.

Akasha cosplay Necklace

Akasha cosplay necklace

Now we have the necklace for the Akasha cosplay.  This is pretty straight-forward compared to a lot of the other pieces. There is a lot of the same middle-eastern jewelry seen in the crown, and a lot of little spacers that had to be strung on bead wire.  The center-piece had to be made from a bracelet (flattened) and pendant soldered together.  The round discs are made from clay beads available from the crafts store, and then painted gold.  Several pieces had to be drilled so that jump rings could be attached where needed.  Overall, this was one of the easier (although more expensive) pieces of the cosplay.

Akasha cosplay crown

Here is the long overdue update on the Akasha cosplay.  There were a busy couple weeks to get it ready for Connecticon, so I only have a few process photos.  The blue-green points are made from glass mosaic tiles, which were put into a clay mold and coated with a think epoxy.  The original idea was to use a casting resin to hold the pieces, but it wasn't strong enough in the thin layers needed.  An important step was coating the mold in petroleum-jelly to keep it from sticking.

The jewelry are middle-eastern tribal jewelry, which are consistent with the original costume.  Many pieces aren't yet attached in the photos, but you can see how all the pieces have been adhered to a hair band for support (also using a thick epoxy).  The final touches for the crown are some soldering and wire-work (bronze wire for its strength) to link all the pieces together (and the crown points).

Akasha cosplay skirt (part 2 - shells and rings)

Akasha cosplay skirt piece

After being on vacation for a while I finally finished the the Akasha cosplay skirt shells (for the front at least).  It consists of 50 shells drilled and connected via gold finished rings.  It can also be adjusted by adding additional rows and columns if necessary.  This ended up being half the amount I have and expected to use due to an error in my estimation of ring sizes.  I had some rings on hand and thought they were 14 gauge, 1/2" diameter rings so that is what I placed an order for.  They turned out to be 16 gauge with a slightly smaller diameter.  The end result was a bit of re-drilling for the larger rings and slightly more space between shells.  The plus of the mistake is that they move a lot better than the previous size and there is enough shells to do a full front and back decoration.  I learned after this problem that there are pdf's available on the internet where you can print and match the gauge size on this type of ring (pdf's should always print the same regardless of printer).  It shows that sometimes cut twice measure once can work out anyway if you look at the pros and cons of the mistake.